If you’re craving a meal that’s as satisfying as it is easy to make, look no further than this Potato and Sausage Foil Packets Recipe. It’s the perfect blend of smoky sausage, tender baby potatoes, crisp green beans, sweet corn, and vibrant carrots all wrapped up in a foil packet and cooked to perfection. Whether you’re grilling outdoors or baking inside, this dish delivers vibrant flavors and comforting textures with minimal cleanup. It’s a family-friendly, crowd-pleasing recipe that’s just waiting to become your new go-to for busy weeknights or casual weekend dinners.

Potato and Sausage Foil Packets Recipe - Recipe Image

Ingredients You’ll Need

Each ingredient in this Potato and Sausage Foil Packets Recipe has been thoughtfully selected to bring out a harmonious balance of flavors and textures. The fresh vegetables add a crunch and natural sweetness, while the smoked sausage brings a savory depth that ties everything together beautifully.

  • Baby potatoes: Halved for quick cooking and a tender, creamy texture that absorbs the smoky flavors.
  • Smoked sausage (such as Kielbasa): Adds rich, smoky, and slightly spicy tones that make the dish hearty.
  • Fresh green beans: Provide a crisp bite and vibrant green color to brighten the foil packets.
  • Baby carrots: Halved lengthwise to cook evenly and add natural sweetness.
  • Corn kernels: Freshly shaved from ears, these add bursts of juicy sweetness and texture contrast.
  • Yellow onion: Thinly sliced for a subtle, sweet aroma that complements the other veggies.
  • Oil: A tablespoon helps everything cook evenly and promotes caramelization.
  • Garlic powder: Adds a savory undertone that enhances the overall flavor.
  • Dried parsley, rosemary, thyme: A fragrant herb trio that layers in earthiness and freshness.
  • Salt & pepper: Essential seasoning to bring out and balance all the flavors.
  • Butter: Melted into each packet for rich indulgence and smooth mouthfeel.
  • Fresh parsley (optional): Chopped and sprinkled at the end for a pop of color and fresh herbaceous taste.

How to Make Potato and Sausage Foil Packets Recipe

Step 1: Par-cook the Potatoes

Start by giving the baby potatoes a head start in the cooking process. Placing them in the microwave for 4 minutes softens them just enough so they finish cooking perfectly inside the foil packets. If you prefer, boiling them in salted water for about 8 minutes works just as well. This step ensures that your potatoes come out tender and delicious without overcooking the other vegetables.

Step 2: Prepare Your Foil and Preheat

Next, preheat your grill or oven to a toasty 425 degrees Fahrenheit. While it’s warming up, lay out four large sheets of aluminum foil, about 18 inches long each. These will become the cozy little cooking pouches for your ingredients. This step is crucial for keeping all the juicy flavors sealed inside so nothing escapes during cooking.

Step 3: Toss Ingredients Together

Place the par-cooked potatoes, sliced sausage, green beans, carrots, corn kernels, and onions into a large mixing bowl. Drizzle with oil, sprinkle the garlic powder, dried parsley, rosemary, thyme, salt, and pepper. Toss everything carefully to coat the veggies and sausage evenly with the seasoning. Dividing this colorful mixture evenly among the foil sheets makes sure everyone gets a perfect packet of goodness.

Step 4: Add Butter and Seal the Packets

Placing about half a tablespoon of butter on top of each pile adds a mellow richness that melts into every bite. To seal, fold and crimp the longer edges of the foil together first, then fold and crimp the shorter edges tightly to trap all the steam and flavor inside. Well-sealed packets are the secret to juicy, tender results!

Step 5: Cook Until Perfect

Transfer the foil packets directly to your preheated grill grates or oven rack. Let them cook for 30 to 40 minutes until the vegetables are tender and the sausage is thoroughly warmed. This gentle cooking steams everything inside the foil, melding flavors and textures in a beautiful way that is both rustic and refined.

Step 6: Serve Hot and Garnish

When you’re ready to enjoy, carefully open the foil packets—watch out for the hot steam escaping—and optionally sprinkle with freshly chopped parsley for a bright, fresh finish. These foil packets are a satisfying meal on their own, but they also pair wonderfully with a variety of sides and garnishes.

How to Serve Potato and Sausage Foil Packets Recipe

Potato and Sausage Foil Packets Recipe - Recipe Image

Garnishes

A sprinkle of fresh chopped parsley not only adds a lovely pop of green but also a crisp, clean flavor that lightens the smoky richness of the sausage and butter. For an added touch, a drizzle of tangy mustard or a squeeze of fresh lemon juice can brighten the dish beautifully and elevate every bite.

Side Dishes

Although the Potato and Sausage Foil Packets Recipe is a full meal on its own, pairing it with a fresh garden salad or crusty bread complements the hearty flavors wonderfully. A simple coleslaw or steamed rice can also provide a refreshing contrast and soak up any juicy drippings for a complete, satisfying meal.

Creative Ways to Present

For a fun twist, serve the foil packets right at the table for a casual, family-style experience where everyone unwraps their own parcel of deliciousness. Alternatively, carefully plate the contents on a rustic wooden board or colorful ceramic dishes with an extra pat of butter on top for a cozy, inviting presentation that’s sure to impress guests.

Make Ahead and Storage

Storing Leftovers

If you find yourself lucky enough to have leftovers, simply transfer the contents of the foil packets to an airtight container and refrigerate. The flavors actually deepen overnight, making for even more delicious next-day meals. Just be sure to consume within 3 to 4 days for best taste and safety.

Freezing

This Potato and Sausage Foil Packets Recipe freezes beautifully. You can assemble the foil packets without cooking, then wrap them tightly in plastic wrap and freeze for up to 2 months. When ready to enjoy, thaw in the fridge overnight and cook as directed. This makes for an ideal quick meal option any time you want something hearty with minimal work.

Reheating

To reheat leftover foil packets, place them on a baking sheet and warm in a preheated oven at 350 degrees Fahrenheit for about 15 to 20 minutes, or until heated through. Alternatively, you can pop the contents into a skillet on medium heat to retain a bit of crispness on the vegetables and sausage. Avoid microwaving if you want to keep the best texture.

FAQs

Can I use other types of sausage in the Potato and Sausage Foil Packets Recipe?

Absolutely! While smoked kielbasa is a classic choice, you can substitute with Italian sausage, chorizo, or even a plant-based sausage for a different flavor twist. Just make sure the sausage is pre-cooked or fully cooks within the foil packet cooking time.

Is it better to grill or bake the foil packets?

Both methods work wonderfully. Grilling adds a nice smoky char that enhances the smoky sausage, while baking in the oven delivers even, gentle cooking perfect for any season. Choose whichever suits your mood or kitchen setup!

Can I prepare the foil packets in advance?

Yes! You can assemble the packets a day in advance and keep them covered in the fridge. When you’re ready to cook, simply pop them on the grill or into the oven. This makes dinner prep super easy when you’re short on time.

What can I do if I don’t have fresh green beans or baby carrots?

If fresh veggies aren’t on hand, frozen green beans and carrots can be used as a substitute. Just make sure to thaw and drain excess moisture before tossing the ingredients together to keep your packets from becoming soggy.

How do I avoid the foil packets leaking during cooking?

Make sure to use heavy-duty foil and seal the packets tightly by folding and crimping all edges securely. Avoid overfilling, as the steam needs room to circulate without causing the foil to burst. Double wrapping packets can also prevent leaks for grilling.

Final Thoughts

This Potato and Sausage Foil Packets Recipe is a shining example of simple ingredients coming together to create a meal that feels special, cozy, and downright delicious. Whether you’re after an easy weeknight option or a crowd-pleasing dish for outdoor gatherings, this recipe delivers every time. I encourage you to give it a try—you might just find it becomes one of your favorite fast meals to whip up, with plenty of room to customize and make it your own!

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Potato and Sausage Foil Packets Recipe

5 Stars 4 Stars 3 Stars 2 Stars 1 Star 4 from 26 reviews
  • Author: Melanie
  • Prep Time: 15 minutes
  • Cook Time: 30 minutes
  • Total Time: 45 minutes
  • Yield: 4 servings
  • Category: Main Course
  • Method: Grilling
  • Cuisine: American

Description

These Potato and Sausage Foil Packets are a hearty and flavorful all-in-one meal, perfect for grilling or baking. Combining tender baby potatoes, smoked sausage, fresh green beans, carrots, corn, and aromatic herbs, this easy recipe comes together quickly and cooks in foil packets for minimal cleanup. Serve with a sprinkle of fresh parsley for a delicious and satisfying dish ideal for family dinners or outdoor gatherings.


Ingredients

Scale

Vegetables

  • 1 pound baby potatoes (halved)
  • 1 (12-oz) bag fresh green beans (trimmed)
  • 1 (12-oz) bag baby carrots (thick ones halved lengthwise)
  • 2 ears corn (kernels shaved off)
  • 1 yellow onion (peeled, halved and thinly sliced)

Proteins & Fats

  • 1 (12 to 14-oz) package smoked sausage (such as Kielbasa; cut into 1/2 inch slices)
  • 1 tablespoon oil
  • 2 tablespoons butter (or more to taste)

Seasonings

  • 1 teaspoon garlic powder
  • ½ teaspoon dried parsley
  • ¼ teaspoon dried rosemary
  • ¼ teaspoon dried thyme
  • Salt & pepper (to taste)

Garnish

  • 2 tablespoons chopped fresh parsley (optional to serve)


Instructions

  1. Par-cook Potatoes: Place the halved baby potatoes in a microwave-safe bowl and microwave for 4 minutes to soften them slightly. Alternatively, boil the potatoes in salted water on the stove for 8 minutes. Set aside to cool slightly.
  2. Prepare Cooking Setup: Preheat your grill or oven to 425°F (220°C). Meanwhile, lay out 4 large pieces of aluminum foil, each about 18 inches long, on a clean surface for assembling the packets.
  3. Toss Ingredients: In a large bowl, combine the par-cooked potatoes, smoked sausage slices, trimmed green beans, halved baby carrots, shaved corn kernels, and thinly sliced onion halves. Add the oil, garlic powder, dried parsley, rosemary, thyme, salt, and pepper. Toss everything together thoroughly to evenly distribute the seasonings.
  4. Assemble Foil Packets: Divide the mixed ingredients evenly among the centers of the foil pieces. Top each pile with ½ tablespoon of butter.
  5. Seal Foil Packets: Fold and crimp the longer edges of each foil piece first, then fold and crimp the shorter edges to completely seal the packets, making sure they are well closed to lock in steam and juices during cooking.
  6. Cook Packets: Place the sealed foil packets on the grill or in the preheated oven. Cook for approximately 30 to 40 minutes, or until the vegetables are tender and the sausage is thoroughly heated.
  7. Serve: Carefully open the hot foil packets, being cautious of the steam and juices inside. Sprinkle with chopped fresh parsley if desired, and serve immediately.

Notes

  • You can microwave the potatoes to save time, or boil them if preferred.
  • If grilling, place the packets over medium heat and turn occasionally to ensure even cooking.
  • Feel free to customize the vegetables to your liking, such as adding bell peppers or zucchini.
  • Use thicker-cut sausage slices to prevent them from breaking apart during cooking.
  • Be cautious when opening foil packets as steam and hot juices can cause burns.
  • Leftover packets can be refrigerated and reheated in the oven or microwave.

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